Boost your start-up curve with Valmet’s high-fidelity simulations for operator training and DCS testing
Smoother and faster start-up
Safe procedure and scenario training
Enhanced learning curve
Testing of DCS before start-up
Valmet Training Simulators are effective training tools for operators and other mill staff. As part of Valmet’s integrated training package, these highly realistic simulators play a vital role in ensuring successful start-up and efficient long-term operation of key process and machine modules.
Detect process control errors before they affect operation by testing the DCS using our fully dynamic process simulators. Make sure your control strategies are up to date to avoid unplanned shutdowns. Make sure all shift teams follow the same operational strategies by practicing procedures and scenarios in the simulator. By introducing disturbances to the simulations your team can train troubleshooting and get ready to handle operational upsets before they cause severe effects.
Valmet Training Simulator has been the differentiating factor – not only does it support operator training, it also enables testing of new control loops even before the plant is in operation”
The time between discovering a problem and solving it is much shorter compared with if the training had been done with traditional classroom training only. The reliability of the plant is higher when using the simulators from Valmet.
The training in general, and specifically the use of the Valmet simulator, gave a very fast start-up with significantly increased production during the first month. No production losses at all on the board machine."
Process simulation and interactive multi-media training provided by Valmet were invaluable ingredients needed to bring the operators up to a high level of proficiency before startup."
The whole training program, including the DCS-based simulator, is a good investment over time. A couple of avoided unplanned production stops give a fast payoff."
References and articles
Valmet’s training simulator gives positive results at Södra Cell Mörrum
As part of the successful upgrade of the recovery boiler control system at Södra Cell’s Mörrum mill, Valmet supplied a training simulator for DCS testing and operator training. The results were a success: a smooth start-up of the boiler, confident operators, and plans for another simulator.
SCA Obbolas new cooking plant
Obbola’s previous cooking plant was built in 1961 and was a batch system with eight digesters. Despite a number of renovations, the batch digester had reached the end of the road, and in October 2015 it was replaced with Valmet’s CompactCooking, a two-vessel continuous cooking system. It consists primarily of the ImpBin technology for impregnation and a steam/liquor phase digester for cooking wood chips.
Even better pulp and yield at Smurfit Kappa Piteå
Pulp with higher quality, combined with increased yield from the wood raw material, is now a reality for Smurfit Kappa at its mill in Piteå, Sweden. The cooking process technology from Valmet played an important role in the successful rebuild project.
SCA starts world’s largest softwood pulp line
The world’s biggest production line for bleached softwood kraft pulp is now up and running in Sweden. SCA’s massive Helios project, which involved a complete rebuild of the existing Östrand pulp mill, is a textbook example of how a successful project should be executed.