Whether you’re running an new or existing pulp mill, the optimal target is to maximize reliability and optimize performance. Team collaboration to help you reach your targets, we work together for continuous success in industrial maintenance. In greenfield mills we can help to secure world class start-up curve and speed up the return of investment. At existing mills we can help customers to:
Increase efficiency by 5-10%
Reduce maintenance costs by 10-20%
Safe and sustainable maintenance operations
This pulp mill customer had challenges to secure availability and production, reduce maintenance costs and improve safety at the pulp mill.
We are continuously challenging ourselves to develop top of the line industrial maintenance services, maintenance development, industrial maintenance management and outsourcing services. The best results are achieved by working together. To help pulp makers reach their targets, together we set-up a dream team with modern maintenance processes and mindset committed to safe and sustainable maintenance operations. A team ready to take on your site's everyday challenges. Reliable maintenance operations will make your pulp mill run optimally throughout its lifecycle, allowing you to focus on your core business.
We continuously develop our maintenance procedures, our way to manage maintenance and new maintenance solutions to meet your needs. As a leading industrial equipment suppliers we have a team of experts on industry maintenance. The team is connected to our global network of expertise 24/7.
We see that our customers are facing challenges related to limited development resources, insufficient maintenance data at the plant, limited time, low availability due to many unplanned shutdowns or breaks and inefficient cost analyzing and planning.
All maintenance development services can be main portions inside the wider agreements like outsourcing, performance, maintenance, reliability, turn-key CMMS, etc.
maintenance data deliveries
maintenance audits delivered
Maintenance operations agreements are the advanced cooperation we have with the customer. Our committed maintenance professionals provide maintenance management and technical support services for the customer.
Benefits of maintenance management services can be turnkey solutions for systematic and more efficient operations. Using Valmet’s knowhow on maintenance, process technology and automation, processes can be taken to the next level, whether outsourcing existing or new maintenance management operations.
With our maintenance outsourcing services we take full responsibility of the mill's maintenance and workshop operations, including inventory management on-site and the hiring of required maintenance personnel.
Benefits of outsourcing services include turnkey solutions for systematic and more efficient operations, allowing the mill to focus on its core business. Using Valmet’s knowhow on maintenance, process technology and automation, processes can be taken to the next level, whether outsourcing existing or new maintenance operations.
In the case of existing maintenance operations, an outsourcing process starts with a maintenance audit that covers both financial and operational aspects of the current maintenance operations. This study reveals the realistic development potential of the mill in terms of maintenance costs and process availability.
The typical scope of an outsourcing agreement covers:
For new mills, the service scope includes setting up the organization and maintenance processes. This is always an extensive project and related planning should start already at the pre-engineering stage. The following issues need to be addressed before start-up:
Articles and references
A vote of confidence in performance-based mill maintenance
Saica has contracted Metso Mill Service (MMS)* to be the sole provider of maintenance services, from the recovered paper conveyors to the new reel warehouse, at its new 400,000 tpy Partington, UK mill, near Manchester. The concept focuses on a machine performance and productivity model which has been partially tested in Spain. *Valmet as of January 1, 2014