Maintenance development and outsourcing for tissue makers
Whether you’re running an new or existing mill, the optimal target is to maximize reliability and optimize performance. To help you reach your targets, we work together for continuous success.
Maximize your process reliability with Valmet´s maintenance development services
We provides maintenance development and outsourcing services for tissue makers around the world. Maintenance development supports maintenance organizations in developing the asset availability with preventive and predictive maintenance programs, maintenance planning, audits and management support.
Enhances the availability of your equipment and processes through utilizing preventive maintenance programs. It offers customers expert support and wide industry knowledge for the planning and management of maintenance activities. Production assets remain in great working condition as they're regularly audited. Maintenance activities require less time and resources as they're planned carefully beforehand.
Our way to serve through Maintenance Operations Agreements for continuous success
We continuously develop our maintenance procedures, our way to manage maintenance and new maintenance solutions to meet your needs. Our maintenance operations teams are connected to our global network of expertise 24/7.
Benefits with maintenance development services
- Efficient and disturbance-free production
- Systematic and efficient way to operate
- Maintenance cost efficiency
- Less unplanned maintenance-related shuts
We see that our customers are facing challenges related to limited development resources, insufficient maintenance data at the mill, limited time, low availability due to many unplanned shutdowns or breaks and inefficient cost analyzing and planning.
All maintenance development services can be main portions inside the wider agreements like outsourcing, performance, maintenance, reliability, turn-key CMMS, etc.
maintenance audits delivered
maintenance data deliveries
How to improve site productivity through best maintenance operation practices? How to get quick return of investments?
Maintenance outsourcing services
With our Maintenance outsourcing services we take full responsibility of the tissue mill's maintenance and workshop operations, including inventory management on-site and the hiring of required maintenance personnel.
Benefits with maintenance outsourcing services
- Mills can focus on their core business
- Systematic and efficient operations
- Valmet's knowhow and expert services in use
Benefits of outsourcing services include turnkey solutions for systematic and more efficient operations, allowing tissue makers to focus on its core business. Using Valmet’s knowhow on maintenance, process technology and automation, processes can be taken to the next level, whether outsourcing existing or new maintenance operations.
Maintenance management services
Mill maintenance operation agreements represent the advanced cooperation we have with the customer. Our committed maintenance professionals provide maintenance management and technical support services for the customer.
Benefits of maintenance management services include turnkey solutions for systematic and more efficient operations. Using Valmet’s knowhow on maintenance, process technology and automation, processes can be taken to the next level, whether outsourcing existing or new maintenance management operations.
Establishment of maintenance for new tissue mills
For new mills, the service scope includes setting up the organization and maintenance processes. This is always an extensive project and related planning should start already at the pre-engineering stage. The following issues need to be addressed before start-up:
- Collection of required technical data and documentation
- Creation of preventive and predictive maintenance plans
- Implementation of a Computerized Maintenance Management System (CMMS)
- Recruitment and training of maintenance personnel
- Set up of maintenance supplier network
- Set up of maintenance facilities, such as workshops and storage
- Strategy for roll maintenance equipment, such as a roll grinder
- Purchase of maintenance tools and equipment
- Spare parts selection and procurement
Outsourcing agreements for existing mills
In the case of existing maintenance operations, an outsourcing process starts with a maintenance audit that covers both financial and operational aspects of the current maintenance operations. This study reveals the realistic development potential of the mill in terms of maintenance costs and process availability.
The typical scope of an outsourcing agreement covers:
- Daily maintenance and shutdowns
- Maintenance development
- Maintenance materials management
- Maintenance supplier network management
Read more about our references >> Multi-year mill maintenance agreement with Greenpac Mill