Ultrasound-based UltraEdge fabric positioning solution by Metso
UltraEdge is Metso’s new non-contacting fabric edge tracking solution, providing precision and reliability in fabric control on paper and board machines. Problems with fabric control have direct financial effects, such as loss of felts or dryer fabrics and machine downtime needed to replace them.
Operation and technology The operation of UltraEdge is based on ultrasound technology, which eliminates all tracking-related abrasion and wear at the fabric edges. The sensor transmits high-frequency ultrasonic sound bursts, with the help of which the distance of the fabric edge from the sensor can be calculated. Compared to other optical fabric positioning solutions, fabric color and composition have no effect on measurement.
Application UltraEdge is designed for both press and dryer section fabric control on all paper and board machines. It can be used for edge tracking with both pneumatic and electromechanical guides. The dryer section application is designed for the challenging dryer hood conditions.
Press felt centering with UltraEdge for improved press operation UltraEdge provides accurate felt width and shrinkage behavior information during production. When UltraEdge units are installed on both the tending and drive side of the machine, the felt width data can be obtained and the felt can be centered automatically. Centering the felt typically improves runnability in the edge areas due to symmetric felt wear. Start-ups get faster, which improves machine efficiency. UltraEdge is an excellent tool for troubleshooting the root cause of problems thanks to the felt width data and accurate felt edge positioning in connection with felt damage, for example.
Benefits of UltraEdge fabric positioning solution
Provides effective and reliable fabric control – eliminates speed and runnability bottlenecks - Reduced scheduled and unscheduled downtime - Fewer sheet breaks Non-contacting – eliminates all tracking-related abrasion and wear at the fabric edges - Extends the service life of fabrics - Enables felt centering at the press section Faster starts with new felts - Optimization of felt service life and operation
The Paper Industry Technical Association (ATIP) in France awarded its Bronze Palm Award to the UltraEdge fabric positioning solution in its “Palmes de l’Innovation” competition arranged in connection with the ATIP Congress in October.
Metso is a global supplier of sustainable technology and services for mining, construction, power generation, automation, recycling, and the pulp and paper industries. The company has over 26,500 employees, in more than 50 countries. www.metso.com
For more information, please contact:
Allan Liedes, General Manager, Process Solutions, Sales, Paper business line, Metso Tel. +358 40 543 7824, [email protected]