Valmet Dirt Count Analyzer - Valmet DCD

The unique Valmet Dirt Count Analyzer (Valmet DCD) is used for the classification of dirt count and brightness from pulp sheets at the baling line. Valmet DCD is a fast and accurate online analyzer measuring up to 5 minutes a sheet and offering results independently 24/7.

Benefits

  • The analysis conforms to TAPPI and ISO standards
  • Operator independent results 24/7
  • Consistent analysis – The analysis is done always the same way, avoiding human error
  • Standard brightness measurement
  • Fast operator response to dirt and brightness trends
  • Trackable – Dirt can be traced and confirmed by a laboratory method
  • The measurement results are stored in the databases of the testing station and sent to the mill data net. The database can store results at least a year.
  • Dirt pictures can be saved for later review

Operation principle

Valmet-DCD-operating-principle.jpg

Valmet DCD takes samples continuously or according to an internal timer. When the testing sequence is finished, the sample from the following bale row is taken. A sheet is taken from one bale of the row and moved to the sample tongs. Valmet DCD scans the whole sheet in segment pictures by moving the sample sheet and camera across it. The brightness test is repeated from different points of the sheet and the average value is calculated. The dirt is analyzed from camera images by using image analysis, and the count is classified according to the size and shape. This process is continuous, and after the analysis cycle is complete, Valmet DCD is ready for the next sheet.

Features

  • Fast and accurate analysis of dirt count and brightness (optional) from pulp sheets
  • Measures also color (TAPPI standard T 442)
  • Dry and wet sheet analysis
  • Size, shape, and contrast of each individual dirt
  • Classification of dirt into user-selectable classes
  • Dirt count expressed as mm2/m2, mm2/kg, n/10g, etc

CUSTOMER SUCCESS STORIES

Guaranteed pulp quality with Valmet Dirt Count Analyzer

Guaranteed pulp quality with Valmet Dirt Count Analyzer

Metsä Fibre personnel have actively collaborated with Valmet Dirt Count Analyzer (Valmet DCD) design team and the latest result is a third generation device soon to be delivered to Metsä Fibre mills in Joutseno and Rauma.

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