Beyond Circularity
Beyond Circularity is Valmet’s R&D program and ecosystem to transform waste and emissions into valuable resources for sustainable growth and accelerating the green transition.
Valmet's Beyond Circularity is an R&D program in which Valmet and its ecosystem come together to innovate, renew and enable their customer industries in the shift to carbon neutrality and to facilitate the green transition.
The Beyond Circularity Program aims to develop process technologies, automation and services to create value by utilizing renewable and recycled materials, industrial sidestream rejects and waste. Circularity is at the core of the program and its ecosystem, and its targets are closely connected to Valmet’s Technology vision 2035 and Climate Program – Forward to a carbon neutral future.
The program is implemented through seven streams: program management, recycling technologies; bio-refining/value adding to waste; resource-efficient industries; automated and digitalized industry and services; service life cycle concepts; emerging new process concepts and disruptive business.
A new green transition ecosystem is being built as part of this program. Working together within the ecosystem will create value and business for the participants, expand competences to new areas, and encourage the best national and international partners to join. The core of the ecosystem is Valmet’s unique triangular approach of technology, automation and services, enriched by the partners’ interdisciplinary expertise.
More than 280 partners have joined the ecosystem to work within 35 ecosystem projects. Internally Valmet has almost 100 program-related R&D projects ongoing.
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1 Beyond Circularity: Developing innovative recycling technologies with ecosystem partners
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2 Beyond Circularity: Turning biomaterials and waste into valuable products
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3 Beyond Circularity: Maximizing efficiency and minimizing waste
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4 Automated, digitalized industry and services
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5 Service lifecycle concepts
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6 Emerging new process concepts and disruptive business
Beyond Circularity: Developing innovative recycling technologies with ecosystem partners
In the Recycling technologies stream, we focus on developing recycling technologies across several areas. We’re actively working with textile, plastics and panelboard recycling, to mention some examples.
Beyond Circularity: Turning biomaterials and waste into valuable products
The target of the 'Biorefining / value adding to waste' stream is to develop technologies for turning biomaterials and waste into valuable products and replacing fossil-based raw materials. It's one of the streams in Beyond Circularity, Valmet's ambitious R&D program and ecosystem.
Beyond Circularity: Maximizing efficiency and minimizing waste
The 'Resource-efficient industries' stream aims to develop solutions for maximizing efficiency and minimizing waste. It's one of the streams in Valmet’s R&D program and ecosystem called Beyond Circularity.
Automated, digitalized industry and services
In the stream Automated, digitalized industry and services, the aim is to enable major leaps towards autonomous mills and safe processes, creating a thriving network with partners for developing energy saving and emission reducing services, and innovating novel process measurements for insight into the new processes developed within this Beyond circularity initiative.
Service lifecycle concepts
Within the Service lifecycle concepts stream, research is conducted on life cycle modelling for the technologies developed in the Beyond Circularity program.
Emerging new process concepts and disruptive business
The stream focuses on developing new processes for manufacturing of biochemicals, biofuels, 3D fibers etc. and investigating and piloting value chain (pilot and industrial scale technologies, business values, and partnerships) in e.g. food, medical and cosmetics.
Valmet plans to invest EUR 40 million in the Beyond Circularity Program between 2022 and 2025. The program is partly funded by Business Finland and is part of the “Veturi” initiative, which invites international companies to solve some of society’s most pressing challenges through increased research, development and innovation.
Recycling technologies
The Recycling technologies stream focuses on recycling technology development across several areas. These areas include processes for recycling preindustrial and post-consumer textile waste; new solutions for chemical recycling of plastics to enable circularity in petrochemical industry; development of resource efficient continuous panelboard recycling process; and creating readiness to integrate and offer together with partners carbon negative solutions for biorefining and energy industry.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU:
- Co-innovation project HiPer – Fiber based composite materials to generate a completely new product portfolio based on lightweight, sustainable composite materials. These new materials will be suitable for several industrial sectors, such as construction, automotive, transportation, furniture, and packaging. Read more: the article and project’s web page. Watch also the video from the HiPer-project.
- Co-innovation project UrbanMill to develop an industrial chemical recycling concept for plastic waste. Read more on project's homepage.
- Co-research project Science translation framework for sustainable bioproducts innovation
- Co-research project Sustafit – Sustainable fit-for-purpose nonwovens.
- The nonwovens industry faces global and growing sustainability challenges that require a rapid transition to a circular economy. In this project, Tampere University of Applied Sciences (TAMK), VTT and Aalto University were innovating more sustainable nonwoven solutions and researching the topic with 17 companies, including Valmet. The project explored the sustainability of nonwovens from different perspectives to improve raw materials, processing methods, recyclability and business models.
- The project ended in September 2024. What did the project achieve? Read about the results on the release by Tampere University of Applied Sciences.
- One concrete result is the SUSTAFIT workbook "Sustainable Nonwovens of the Future – From Research Into Business Opportunities". It is designed to give insights on how to make products in the nonwovens industry more sustainable for the future
- Read more in project's web page.
- Co-research project TexirC - Tackling textile circularity challenges
- PESCO-UP, a Horizon Europe project, funded by the European Union to transform the textile recycling industry by creating new raw materials from mixed wastes. Read more: the article and the project's web page.
Bio-refining / Value adding to waste
In the Bio-refining / Value adding to waste stream, bio-materials and waste are turned into products of value. One of the aims is to develop a new biomass pyrolysis solution to turn local sustainable feedstocks into global renewable transportation fuels and biochemicals. This stream also explores energy efficient continuous process to produce micro fibrillated cellulose for different applications and novel process solutions to turn ash waste and lignin into new products.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU:
- Co-innovation project Bio4All aims turning forest and agricultural biomass residues into sustainable chemicals and fuels. Read more on VTT's press release.
- Co-innovation project CoCoBIN - Coating and converting of bio-based binders. Read more on University of Oulu's project page and on Clic's project page.
- Co-innovation project Non-wood raw materials
- Co-innovation project ReMatCh - Recycled material challenge
- Co-research project Depoly2ols to replace fossil-based aromatics in the chemical industry with innovative bio-based alternatives. Read more on Åbo Akademi University's press release.
- Co-research project GreenAro will develop sustainable production routes from renewable raw materials to aromatics needed in high volume for the production of products such as glues, paints and plastics. Read more about the project.
- EU project REDYSIGN – Resource-efficient processes for the production and circularization of innovative recyclable-by-design fresh meat smart packaging from wood. Read more about the project.
Resource efficient industries
The Resource efficient industries stream focuses on utilization of low energy heat lost from industrial processes through extended energy integration; research into new technologies to find more energy efficient solutions; closing of material loops in industrial processes to enhance material efficiency; using materials with high energy content as energy storage in industry as a part of smart electricity networks; and developing new, sustainable solutions for machine components.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-innovation project AMAze - Additive manufacturing postprocessing automation. Read more: DIMECC's press release.
- Co-innovation project CARAMEL – Circular processes and sustainable applications for novel hard metal coatings and structures
- Co-innovation project Resilient bronze
- Co-research project Data-driven design for sustainability
- Co-research project Emission Free Pulping aims to significantly reduce biomass burning and increase the product yield of wood material used for pulping from approximately 50% to around 70%. Read more: the article about the project and project's web page.
- Co-research project POWER Beyond – Process optimization with friction- and vibrationless technologies for energy efficiency and circularity. Read more about the project
- SteamDry, an EU-funded project revolutionizing the paper industry with superheated steam drying technology. Read the article about the project. Watch also the video to hear Harri Kiiskinen from VTT to discuss the project and its targets with Jyrki Huovila and Kalle-Matti Romppainen from Valmet. You will also hear comments from other project partners: Valerie Chauve from Ahlstrom, Joep Berghs from Sappi Maastricht BV, and Davide Mainardi from SOFIDEL S.p.A.
- ERDF program (EU consortium) Energy1st, energy-first fiber products forming. Read more on VTT's press release.
Automated, digitalized industry and services
In the stream Automated, digitalized industry and services, the aim is to enable major leaps towards autonomous mills and safe processes, creating a thriving network with partners for developing energy saving and emission reducing services, and innovating novel process measurements for insight into the new processes developed within this Beyond circularity initiative.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-innovation project BETTER - Beyond traditional roll service
- Co-innovation project Biond4.0 – Data-driven control for bioprocesses
- Co-innovation project CTAC 2.0 - Cybersceurity assurance
- Co-innovation project USWA – Ultra scalable wireless access. Read more on project's home page.
- Co-innovation project Virtual Sea Trial. As modern ship designs become more complex due to stricter energy efficiency requirements and higher levels of autonomy, early simulation-aided testing is increasingly needed. The Virtual Sea Trial project aims to create a shared, distributed test environment for simulated system integration testing. The main development topics are commissioning interfaces, benefits realization, and test-driven design and commissioning. Read more on project's home page.
- Co-research project CEBIPRO – New analysis technologies for circular economy biorefineries. Read more about the project
- Co-research project Hydrogen UnderGround (HUG) focusing on underground storage of hydrogen. Read more about the project. Watch also the video to hear Heikki Lindfors from Finnish Energy, Jaana Viitakangas from Helen, Jaakko Vuopio from AFRY and Valtteri Mustonen from Valmet discuss the project, its targets, and the significance of large-scale green hydrogen storage for the H2 value chain in general.
- Co-research project SEEDForest COACH creates steps towards human-focused, technologically enabled intelligent industrial work of the future. Read more about the project.
Service lifecycle concepts
Within the Service lifecycle concepts stream, research is conducted on life cycle modelling for the technologies developed in the Beyond Circularity program. Another focus area is development of lifecycle services concepts, taking into account critical indicators such as technical age, emissions, energy consumption, and water use.
Ecosystem projects, which have received funding from Business Finland and EU
- EBITDA - Environmental and circular Business Impacts from value-chains: Tools for profitability and Desirability Analyses
Emerging new process concepts and disruptive business
The stream focuses on developing new processes for manufacturing of biochemicals, biofuels, 3D fibers etc. and investigating and piloting value chain (pilot and industrial scale technologies, business values, and partnerships) in e.g. food, medical and cosmetics.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-research project CO2 capture
- Co-research project HYDROMAT - Towards the design of hydrogen-resistant material solutions - hydrogen diffusion, trapping, and inhibition in steel.
Explore some examples how the Beyond Circularity program enhances sustainability
Ecosystem
Business Finland partnership funding
Business Finland offers partnership funding for research, development, and innovation projects in leading companies' ecosystem themes. Our Finnish partners, whose joint projects have been accepted to Beyond Circularity ecosystem, may submit a partnership funding application to Business Finland.
Business Finland's cut-off dates for ecosystem funding applications in 2025
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Co-innovation funding can be applied continuously throughout the year
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Co-research funding: The 1st application round ends on March 31, 2025. The schedule of a possible second application round will be announced separately
More information: Business Finland website and beyondcircularity[at]valmet.com
Contacts
Contact us at beyondcircularity(at)valmet.com.
Janne Pynnönen
Senior Vice President, Operational Development
Valmet
Virpi Puhakka
Director, Ecosystem
Valmet
Viivi Villa-Nuottajärvi
VP, Research & Development
Valmet
Kari Koskela
Valmet Veturi lead
kari.koskela(at)businessfinland.fi
Business Finland
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