Beyond Circularity
Beyond Circularity is Valmet’s R&D program and ecosystem to transform waste and emissions into valuable resources for sustainable growth and accelerating the green transition.
Valmet's Beyond Circularity is an R&D program in which Valmet and its ecosystem come together to innovate, renew and enable their customer industries in the shift to carbon neutrality and to facilitate the green transition.
The Beyond Circularity Program aims to develop process technologies, automation and services to create value by utilizing renewable and recycled materials, industrial sidestream rejects and waste. Circularity is at the core of the program and its ecosystem, and its targets are closely connected to Valmet’s Technology vision 2030 and Climate Program – Forward to a carbon neutral future.
The program is implemented through seven streams: program management, recycling technologies; bio-refining/value adding to waste; resource-efficient industries; automated and digitalized industry and services; service life cycle concepts; emerging new process concepts and disruptive business.
A new green transition ecosystem is being built as part of this program. Working together within the ecosystem will create value and business for the participants, expand competences to new areas, and encourage the best national and international partners to join. The core of the ecosystem is Valmet’s unique triangular approach of technology, automation and services, enriched by the partners’ interdisciplinary expertise.
More than 250 partners have joined the ecosystem to work within 30 ecosystem projects. Internally Valmet has almost 100 program-related R&D projects ongoing.
Beyond Circularity: Developing innovative recycling technologies with ecosystem partners
In the Recycling technologies stream, we focus on developing recycling technologies across several areas. We’re actively working with textile, plastics and panelboard recycling, to mention some examples.
Read moreBeyond Circularity: Turning biomaterials and waste into valuable products
The target of the 'Biorefining / value adding to waste' stream is to develop technologies for turning biomaterials and waste into valuable products and replacing fossil-based raw materials. It's one of the streams in Beyond Circularity, Valmet's ambitious R&D program and ecosystem.
Read moreBeyond Circularity: Maximizing efficiency and minimizing waste
The 'Resource-efficient industries' stream aims to develop solutions for maximizing efficiency and minimizing waste. It's one of the streams in Valmet’s R&D program and ecosystem called Beyond Circularity.
Read moreAutomated, digitalized industry and services
In the stream Automated, digitalized industry and services, the aim is to enable major leaps towards autonomous mills and safe processes, creating a thriving network with partners for developing energy saving and emission reducing services, and innovating novel process measurements for insight into the new processes developed within this Beyond circularity initiative.
More about automated, digitalized industry and servicesService lifecycle concepts
Within the Service lifecycle concepts stream, research is conducted on life cycle modelling for the technologies developed in the Beyond Circularity program.
More about services lifecycle conceptEmerging new process concepts and disruptive business
The stream focuses on developing new processes for manufacturing of biochemicals, biofuels, 3D fibers etc. and investigating and piloting value chain (pilot and industrial scale technologies, business values, and partnerships) in e.g. food, medical and cosmetics.
More about emerging process and disruptive business
1Beyond Circularity: Developing innovative recycling technologies with ecosystem partners
Beyond Circularity: Developing innovative recycling technologies with ecosystem partners
In the Recycling technologies stream, we focus on developing recycling technologies across several areas. We’re actively working with textile, plastics and panelboard recycling, to mention some examples.
Read more
2Beyond Circularity: Turning biomaterials and waste into valuable products
Beyond Circularity: Turning biomaterials and waste into valuable products
The target of the 'Biorefining / value adding to waste' stream is to develop technologies for turning biomaterials and waste into valuable products and replacing fossil-based raw materials. It's one of the streams in Beyond Circularity, Valmet's ambitious R&D program and ecosystem.
Read more
3Beyond Circularity: Maximizing efficiency and minimizing waste
Beyond Circularity: Maximizing efficiency and minimizing waste
The 'Resource-efficient industries' stream aims to develop solutions for maximizing efficiency and minimizing waste. It's one of the streams in Valmet’s R&D program and ecosystem called Beyond Circularity.
Read more
4Automated, digitalized industry and services
Automated, digitalized industry and services
In the stream Automated, digitalized industry and services, the aim is to enable major leaps towards autonomous mills and safe processes, creating a thriving network with partners for developing energy saving and emission reducing services, and innovating novel process measurements for insight into the new processes developed within this Beyond circularity initiative.
More about automated, digitalized industry and services
5Service lifecycle concepts
Service lifecycle concepts
Within the Service lifecycle concepts stream, research is conducted on life cycle modelling for the technologies developed in the Beyond Circularity program.
More about services lifecycle concept
6Emerging new process concepts and disruptive business
Emerging new process concepts and disruptive business
The stream focuses on developing new processes for manufacturing of biochemicals, biofuels, 3D fibers etc. and investigating and piloting value chain (pilot and industrial scale technologies, business values, and partnerships) in e.g. food, medical and cosmetics.
More about emerging process and disruptive businessValmet plans to invest EUR 40 million in the Beyond Circularity Program between 2022 and 2025. The program is partly funded by Business Finland and is part of the “Veturi” initiative, which invites international companies to solve some of society’s most pressing challenges through increased research, development and innovation.
Recycling technologies
The Recycling technologies stream focuses on recycling technology development across several areas. These areas include processes for recycling preindustrial and post-consumer textile waste; new solutions for chemical recycling of plastics to enable circularity in petrochemical industry; development of resource efficient continuous panelboard recycling process; and creating readiness to integrate and offer together with partners carbon negative solutions for biorefining and energy industry.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU:
- Co-innovation project HiPer – Fiber based composite materials to generate a completely new product portfolio based on lightweight, sustainable composite materials. These new materials will be suitable for several industrial sectors, such as construction, automotive, transportation, furniture, and packaging. Read more: the article and project’s web page. Watch also the video from the HiPer-project.
- Co-innovation project UrbanMill to develop an industrial chemical recycling concept for plastic waste. Read more in VTT’s release.
- Co-research project Science translation framework for sustainable bioproducts innovation
- Co-research project Sustafit – Sustainable fit-for-purpose nonwovens. The project will outline segment specific sustainability strategies around the use of sustainable and recycled fibres, and their processing into non-woven products. Understanding on the jointly identified knowledge gaps we be built, and sustainable fibres attractiveness for non-woven application by developing their hydrophobicity and antimicrobial performance will be boosted. Read more in project's web page.
Check also project's SUSTAFIT workbook "Sustainable Nonwovens of the Future – From Research Into Business Opportunities". It is designed to give insights on how to make products in the nonwovens industry more sustainable for the future - Co-research project TexirC - Tackling textile circularity challenges
- PESCO-UP, a Horizon Europe project, funded by the European Union to transform the textile recycling industry by creating new raw materials from mixed wastes. Read more: the article and the project's web page.
Bio-refining / Value adding to waste
In the Bio-refining / Value adding to waste stream, bio-materials and waste are turned into products of value. One of the aims is to develop a new biomass pyrolysis solution to turn local sustainable feedstocks into global renewable transportation fuels and biochemicals. This stream also explores energy efficient continuous process to produce micro fibrillated cellulose for different applications and novel process solutions to turn ash waste and lignin into new products.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU:
- Co-innovation project Bio4All aims turning forest and agricultural biomass residues into sustainable chemicals and fuels. Read more on VTT's press release.
- Co-innovation project CoCoBIN - Coating and converting of bio-based binders. Read more about the project on SHAPE blog.
- Co-innovation project Non-wood raw materials
- Co-innovation project ReMatCh - Recycled material challenge
- Co-research project Depoly2ols to replace fossil-based aromatics in the chemical industry with innovative bio-based alternatives. Read more on Åbo Akademi University's press release.
- Co-research project GreenAro will develop sustainable production routes from renewable raw materials to aromatics needed in high volume for the production of products such as glues, paints and plastics. Read more about the project.
- EU project REDYSIGN – Resource-efficient processes for the production and circularization of innovative recyclable-by-design fresh meat smart packaging from wood. Read more about the project.
Resource efficient industries
The Resource efficient industries stream focuses on utilization of low energy heat lost from industrial processes through extended energy integration; research into new technologies to find more energy efficient solutions; closing of material loops in industrial processes to enhance material efficiency; using materials with high energy content as energy storage in industry as a part of smart electricity networks; and developing new, sustainable solutions for machine components.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-innovation project AMAze - Additive manufacturing postprocessing automation. Read more: DIMECC's press release.
- Co-innovation project CARAMEL – Circular processes and sustainable applications for novel hard metal coatings and structures
- Co-innovation project Resilient bronze
- Co-research project Data-driven design for sustainability
- Co-research project Emission Free Pulping aims to significantly reduce biomass burning and increase the product yield of wood material used for pulping from approximately 50% to around 70%. Read more: the article about the project and project's web page.
- Co-research project POWER Beyond – Process optimization with friction- and vibrationless technologies for energy efficiency and circularity. Read more about the project
- SteamDry, an EU-funded project revolutionizing the paper industry with superheated steam drying technology. Read more on project's home page. Watch also the video from the SteamDry consortium meeting held on June 26-27, 2024, at the AIT Austrian Institute of Technology in Vienna, Austria
- ERDF program (EU consortium) Energy1st, energy-first fiber products forming. Read more on VTT's press release.
Automated, digitalized industry and services
In the stream Automated, digitalized industry and services, the aim is to enable major leaps towards autonomous mills and safe processes, creating a thriving network with partners for developing energy saving and emission reducing services, and innovating novel process measurements for insight into the new processes developed within this Beyond circularity initiative.
Read more about the stream.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-innovation project BETTER - Beyond traditional roll service
- Co-innovation project Biond4.0 – Data-driven control for bioprocesses
- Co-innovation project CTAC 2.0 - Cybersceurity assurance
- Co-innovation project USWA – Ultra scalable wireless access. Read more on project's home page.
- Co-innovation project Virtual Sea Trial - Ensuring that a single shortened sea trial is sufficient to pass all future ship commissions. Read more on project's home page.
- Co-research project CEBIPRO – New analysis technologies for circular economy biorefineries. Read more about the project
- Co-research project Hydrogen UnderGround (HUG) focusing on underground storage of hydrogen. Read more about the project.
- Co-research project SEEDForest COACH creates steps towards human-focused, technologically enabled intelligent industrial work of the future. Read more about the project.
Service lifecycle concepts
Within the Service lifecycle concepts stream, research is conducted on life cycle modelling for the technologies developed in the Beyond Circularity program. Another focus area is development of lifecycle services concepts, taking into account critical indicators such as technical age, emissions, energy consumption, and water use.
Emerging new process concepts and disruptive business
The stream focuses on developing new processes for manufacturing of biochemicals, biofuels, 3D fibers etc. and investigating and piloting value chain (pilot and industrial scale technologies, business values, and partnerships) in e.g. food, medical and cosmetics.
Ecosystem projects, which have received funding from Business Finland and EU
- Co-research project CO2 capture
- Co-research project HYDROMAT - Towards the design of hydrogen-resistant material solutions - hydrogen diffusion, trapping, and inhibition in steel.
Explore some examples how the Beyond Circularity program enhances sustainability
Business Finland partnership funding
Business Finland offers partnership funding for research, development, and innovation projects in leading companies' ecosystem themes. Our Finnish partners, whose joint projects have been accepted to Beyond Circularity ecosystem, may submit a partnership funding application to Business Finland.
Applying funding from Business Finland:
- Co-Innovation and research, development and pilot funding can be applied for continuously.
More information: Business Finland website and beyondcircularity[at]valmet.com
Janne Pynnönen
Senior Vice President, Operational Development
Valmet
Virpi Puhakka
Director, Ecosystem
Valmet
Viivi Villa-Nuottajärvi
VP, Research & Development
Valmet
Kari Koskela
Valmet Veturi lead
kari.koskela(at)businessfinland.fi
Business Finland
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