Smarter batch management
Valmet FlexBatch batch automation and recipe management software
Valmet FlexBatch® delivers advanced batch automation and recipe management, empowering fast, safe, and compliant batch production. Valmet FlexBatch is available for Valmet DNAe and Valmet D3 Distributed Control Systems.
Enable fast and safe recipe changes with intuitive tools
Put control in your team’s hands with user-friendly batch management
Increase throughput with smart production planning
Deliver consistent quality and stay compliant with ISA-88 requirements
Let your team take charge of batch management
Valmet FlexBatch recipe management and batch automation software makes production simpler for everyone in your team. Its intuitive drag-and-drop editor means that operators, engineers, and planners can adjust recipes quickly and safely. No programming is required.
Built-in campaign tools help you plan and schedule batches for maximum throughput. With standardized recipe execution and electronic recordkeeping, you can ensure consistent quality and compliance with ISA-88 standards. Valmet FlexBatch lets your operator take charge of batch and recipe management so you can adapt, optimize, and deliver with confidence.
How does Valmet FlexBatch work?
Valmet FlexBatch integrates recipe management and batch automation in one intuitive system. Operators can create, schedule, and manage campaigns for any product ranging from beer to chocolate to specialty chemicals and more. This can be done on a single line or across multiple sites. Visual tools make it easy to adjust production, assign equipment, and modify a recipe — even while it is being manufactured. Valmet FlexBatch adapts to changing demands, ensuring simple and efficient batch management for your plant.
Compliance made simple
Valmet FlexBatch is engineered for compliance, supporting ISA-88, FDA 21 CFR Part 11, and ISPE GAMP-5 standards. Every recipe change and batch activity is logged electronically, creating a secure electronic batch record. Built-in reporting and batch analytics tools help operators document, monitor, and analyze performance. All configuration and production data is stored in a secure SQL database. This helps you ensure your plant is always audit-ready with full traceability and quality assurance.
Seamless integration with your DCS
Valmet FlexBatch connects directly with your DCS controllers, ensuring real-time communication and reliable batch production. Its independent server architecture keeps Valmet FlexBatch running smoothly, even during DCS maintenance. With simplified sequence programs and secure network integration, Valmet FlexBatch offers easy connection to MES and reporting tools. Download our Valmet FlexBatch brochure for details.
Who can use Valmet FlexBatch?
Anyone involved in batch production can use Valmet FlexBatch, including operators, process engineers, and production planners. Its intuitive drag-and-drop editor makes recipe changes simple for all team members.
Do you need programming experience?
No. Valmet FlexBatch is designed so you can create, modify, and schedule recipes without any coding. All adjustments are made through a graphical interface.
How does Valmet FlexBatch connect with our existing control systems?
Valmet FlexBatch integrates with Valmet DNAe and Valmet D3 Distributed Control Systems. It communicates directly with your DCS controllers, so you get seamless automation without complicated setup.
Can we adjust production while batches are running?
Yes. Valmet FlexBatch lets you modify recipe parameters, procedures, schedules, and even equipment assignments during development or execution. If you want to change the amount of an ingredient, skip a step, or scale up a single batch, you can do it in real time.
How does Valmet FlexBatch improve production planning?
Valmet FlexBatch includes built-in campaign tools for batch sequencing and scheduling. You can plan, visualize, and adjust production to meet changing demands, helping your team boost throughput and efficiency.
How does Valmet FlexBatch support compliance and recordkeeping?
Valmet FlexBatch uses standardized recipe execution and electronic recordkeeping, making it easy to comply with ISA-88, FDA 21 CFR Part 11, and ISPE GAMP-5 standards. All changes and batch activities are logged, so you’re covered for audits and quality checks.
How do I get started with Valmet FlexBatch?
Simply fill in the contact form below. Our experts are happy to discuss your specific needs and help you get started.
Let’s talk about smarter batch management
Would you like to talk about Valmet FlexBatch and how it could support the specific needs of your plant? Our experts are happy to help. Please fill in the form below and we’ll get back to you shortly.