Valmet’s quality management system to enhance box plant efficiency and reduce waste at Acme Corrugated Box Co., Inc. in the US

The delivery includes combined paper temperature, moisture balance, total moisture and flatness control, utilizing an interface to the existing state-of-the-art corrugator heating elements. It also incorporates Valmet’s proven moisture measurement technologies and automatic moisturizing solution.

“Our industry has traditionally been built on four key pillars: starch, paper, heat, and people. As equipment speeds increase, customer expectations tighten, and availability to source a wider range of paper including offshore grades, it’s clear we need to strengthen our ability to control moisture. Moisture is a critical variable that directly impacts board quality, runnability, and consistency. To stay competitive, we need to move beyond tradition controls of reacting to issues and instead control the process in real time. We selected Valmet based on their proven track record in the paper industry, specifically their ability to accurately measure and control moisture profiles. Their system will also integrate directly into our existing corrugator process controls, eliminating the need for operators to manage multiple systems and simplifying adoption on the floor. Our objective is not just to meet targets for quality, productivity, and waste, but to consistently hit the bullseye. We believe this system positions us to do exactly that. We expect to see improved board quality and consistency, higher corrugator speeds and runnability, faster converting throughput, and the reduction in overall waste,” says Kevin Landman, Maintenance Manager, Acme Corrugated Box.

“With Valmet IQ, Acme will benefit from more stable production, more consistent product quality, and reduced day-to-day operator workload. The system’s advanced moisture and warp measurements, combined with automatic control, help minimize waste and support their sustainability targets. This is a clear example of how smart automation empowers our customer to achieve smoother operations and higher efficiency, ”says David Maddux, Board Converting Automation Sales Manager, North America, Automation Solutions, Valmet.

The order is included in Valmet’s orders received in the third quarter of 2025. The value of the order will not be disclosed. The system is scheduled to start up in the second quarter of 2026.

Delivery's technical information

The delivery consists of Valmet IQ Warp Measurement, Valmet IQ Moisturizer, Valmet IQ Multipoint Moisture, and Microwave moisture measurement, integrated with automatic closed-loop controls.

Valmet IQ Quality Control System for corrugator combines online moisture, temperature, and warp measurements. It is used to control all corrugated board types to reduce sheet warping, improve bonding, and thus maximize corrugated board box plant performance. 

About the customer

Acme Corrugated Box Co., Inc. is a family‑owned corrugated packaging manufacturer based in Hatboro, Pennsylvania, USA. Founded in 1918, the company has grown into a leading supplier across the Mid‑Atlantic region, delivering innovative, high‑quality corrugated packaging solutions supported by state‑of‑the‑art automation and a century of industry expertise.

For further information, please contact: 

David Maddux, Board Converting Automation Sales Manager, North America, Automation Solutions, Valmet, tel. +1423 309 8277

Aki Leiniäinen, Senior manager, P&B Converting, Automation Solutions, Valmet, tel. +358 40 771 1884