Unlock mill-wide efficiency in tissue production
Valmet Digital JumboRoll™
Connect tissue making and converting with end-to-end jumbo roll visibility. Valmet Digital JumboRoll helps tissue producers improve operational performance, product quality, and machine uptime through data-driven insights across the production process.
Consistent quality
End-to-end process visibility
Real time insights
Higher converting efficiency
Connect upstream quality with downstream performance
Digital JumboRoll™ links data from the tissue machine with converting performance. The digital jumbo is a digital twin of the parent roll which contains valuable information to improve the overall process. The operators get quantitative and qualitative data that can be correlated with the machines performance understanding what impacts what. This creates a view of how roll quality, process conditions and defects influence converting runnability. With better transparency, teams can optimize settings faster, reduce waste and improve overall production stability.
A digital twin is created of every parent roll.
From driving in the dark to seeing the road ahead.
Smarter tissue converting
Variations in jumbo roll quality can affect converting speed, trigger sheet breaks, increase stops, and impact final product consistency. Digital JumboRoll™ gives operators and production teams roll-specific insights that help them identify potential issues earlier and optimize converting performance with greater confidence.
By transforming each jumbo roll into a digital asset, Digital JumboRoll™ creates a data link between tissue making and converting. It combines process, quality, and defect information throughout production, enabling tissue producers to reduce losses, improve runnability, and gain a clearer understanding of how upstream conditions influence downstream performance.
Support smarter decisions across the tissue value chain
By turning production data into practical insights, Digital JumboRoll™ helps operators, process engineers and production teams understand where improvements can be made. The result is a stronger feedback loop between tissue making and converting — supporting continuous improvement across the full production process.
Storing both quantitative and qualitative data.
A mill-wide benefit rather than a departmental tool.
Built on Valmet’s tissue and digital expertise
Valmet combines deep tissue process knowledge with digital tools to help customers improve quality, uptime and efficiency. Digital JumboRoll™ is part of Valmet’s approach to supporting tissue producers from fiber to finished product with data-driven solutions and expert support.
Ready to improve converting efficiency with roll-level insights? Contact us to learn how Valmet Digital JumboRoll™ can help you reduce downtime, improve runnability and support more stable tissue production.
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