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Start with an audit - common reeling problems and their solutions

Valmet offers reel audits and assessments to help fully understand all aspects of a reeling problem. Discussed here are some common items found when Valmet assesses reel operational challenges.

Troubleshooting doctors: loading, wear and roll surface marking

Some doctor problems are rather straight forward, readily recognized, and corrected. However, occasionally one will crop up that seemingly has no solution.

SymRoll troubleshooting - leakage, cover wear and vibration

For troublefree function of SymRolls, the following are troubleshooting and maintenance tips and procedures regarding oil leakage, hydraulic and pneumatic systems, roll cover wear, roll vibration and other roll change factors.

Steam & condensate 1 - overview, glossary and water evaporation

In this first in a two part series, We explain the terminology and working principles of a typical S&C system and how it controls steam pressure for optimum drying over the entire operating range.

Hydraulic controls improve performance, reliability - case study

In this case study, Valmet helped a northern USA mill upgrade its hydraulic controls to remove obsolescence, while also improving runnability and reliability.

SAFETY BULLETIN: Precautions to take before refiner maintenance

Valmet has learned of a catastrophic failure of a Valmet Disk Refiner. Excess pressure was used trying to unplug an inlet pipe. No injuries, but much damage.

Improving reel turnups for low downtime and high paper yield

The reel turnup process must be perfect in order to maintain high quality end product and avoid downtime. Successful turnups share key aspects, while others may benefit from a technology upgrade.

SymSizer/OptiSizer beam setup, after applicator roll change

SymSizer or OptiSizer beam setup is required after every applicator roll change or whenever you feel there is an issue with starch/coating application. The goal is to set the applicator beam parallel with the new applicator roll.

Ten step procedure for patch repair of rubber roll covers

The trick is don’t rush the job; take your time and keep the patch area clean. You’ll need a Dremel, heating platen and uncured, un-vulcanized rubber stock.

Instructions for safely taking and using calender nip impressions

Nip impressions are usually taken at installation or to investigate causes for poor paper quality. Taking nip impressions is dangerous if not performed correctly, and should only be done by trained personnel.