First paper on roll as Sofidel’s new tissue line goes live in Circleville

"This start-up was more than just the push of a button,” said Simone Capuano at Circleville.

It is the result of hard work, dedication, and teamwork between Sofidel and Valmet. Seeing the first tissue paper come off the machine was a proud moment for everyone here.”

The new line, equipped with Valmet’s tissue technology and advanced automation solutions, is designed to combine high output with reduced environmental impact. With a design speed of 2,000 meters per minute and an annual capacity of 70,000 tons, it will help meet the growing demand for sustainable tissue products in North America.

For Sofidel, the project also builds on a long-standing partnership. “Working with Valmet feels like working with an extension of our own team,” commented Antonio Cuccarese at Sofidel America. “Their expertise and support during the design and start-up phases made a huge difference, and we’re already seeing the benefits of the new line in operation.”

From Valmet’s side, the collaboration is equally valued. Johan Björn at Valmet, reflects:

Every start-up is unique, but this one was truly special as we had such short preparation time. The energy and commitment at Circleville were inspiring. It’s rewarding to see our technology in action and know it will support Sofidel’s goals for efficiency and sustainability.”

The successful start-up not only increases Sofidel’s production capacity but also strengthens its ambition to lead the way in environmentally responsible tissue production. With the new Advantage DCT 200 line, the Circleville mill is now home to some of the most advanced tissue-making technology in the world.

About the delivery

The new tissue line will have a design speed of 2,000 m/min and a width of 5,6 meters. The production line is optimized to save energy and deliver excellent paper properties. The line will have an annual production capacity of 70,000 tons.

Valmet’s scope of supply comprises a complete tissue production line including Advantage DCT 200 tissue machine with OptiFlo headbox and Yankee cylinder. It will also be featured with the Advantage tissue technology including ViscoNip press, AirCap hood with Air system, WetDust systems and a SoftReel reel. Valmet has also delivered detailed mill engineering, stock preparation equipment as well as automation, including Valmet DNA Distributed Control System (DCS) with built-in machine condition monitoring, Valmet IQ Quality Control System (QCS) and Web Monitoring System (WMS). The delivery also includes Valmet’s flow control and Industrial Internet solutions including Valmet Performance Center services, and Valmet Quality Predictor and Centerline Advisor applications.