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Avoid common workplace injuries by using safe material handling

Most workplace injuries (almost 60%) are the result of common, everyday missteps such as overexertion and slips/trips/falls - not from violent events.

Troubleshooting headbox corrosion, plus an analysis case study

Imperfections in a headbox's finish interfere with fiber flow through its chambers, resulting in sheet uniformity problems and a poor end product. A process and condition test can identify problems caused by corrosion, fiber orientation and machine limitations.

Reviewing Yankee dryer condition and performance with inspections

The Yankee dryer is one of the most essential parts of the tissue machine. This pressure vessel serves as a base for creping, pressing and drying of the paper sheet. Condition and performance of the Yankee should be monitored regularly.

Suction roll bearing failure - monitoring and lubrication tips

One of the most sensitive components of the roll, the internal bearing is difficult to maintain and unforgiving when it fails. Accelerometers are an effective means of monitoring and predicting suction roll bearing failure.

Improved rope runs with minimum changes, two-machine case study

In this case study, two paper machines were rebuilt to improve their rope runs. The rope systems were made much more reliable by making a minimum of changes. Valmet changed the transfer philosophy from tear-off to tail-release. The results were less fouling of return runs and less debris.

LWC machine forming fabric MD ridging problem, a case study

Distortions in fabrics, such as ridges, cause basis weight profile problems. In this case study, the culprit was found to be a tiny speck of rust - which created a large and expensive problem.

Suction couch and press roll packing strip problems, a case study

A paperboard mill suffered from unexplained grooving and chipping in thesuction roll sealing strips. The fog shower was identified as a culprit.

Uhle boxes - care, handling, cleaning, maintenance and adjustment

Reliable operation of a press section uhle box requires attention to care and handling, as well as routine maintenance. Blades and covers are susceptible to costly damage if improperly handled and maintained.

Chronic dryer drive oscillation and worn couplings, a case study

The clack-clack-clack noise warned of heavy oscillation in the drive, subjecting the machine to potentially damaging duress. The only known cure was a shutdown and restart, costing the mill productivity and dollars. The shift supervisor calls in a drive technician for assistance...

Winders require a consistent preventive maintenance program (PMP)

Sheet breaks at the winder can bring the entire papermaking process to a stop. To prevent this, the winder needs constant attention through a sound preventive maintenance program (PMP).