Customer case:

Retention measurement for a stable wet end and optimized paper quality

Jul 19, 2023

Opal Packaging, Australia, is using Valmet Retention Measurement (Valmet RM3) in their BM9 to measure and control headbox and white water consistency, while optimizing their chemical consumption and paper quality. Valmet RM3 improves machine runnability with fewer breaks and higher productivity, and helps with quicker grade changes and startups while running higher machine speeds.

Valmet Retention Measurement at Opal Packaging, Orora Botany
Best instruments are doing their duty in the background without you even realizing. OPAL B9 has been using Valmet RM3 since the start-up at the end of 2012. We are using RM3 to measure and control headbox and white water consistency. The analyzer is very reliable and a low maintenance tool, maintaining wet end stable in our fast-running board machine. RM3 is a great tool for optimizing chemical consumption and paper quality.
Mikko Lindqvist, B9 Process Expert Wet End

Summary

Location Opal Packaging Pty Ltd, Australia
Background
  • Sustainable fiber packaging and paper solutions
  • The mill produces more than 400,000 tones of Australian made, high quality 100% recycled liners and mediums
  • The major input into Botany Mill is post consumer recovered paper such as Old Corrugated Containers (OCC) 
Solution

Four Valmet Retention Measurement (Valmet RM3) with two of them (white water units) in automatic control

  • Continuous monitoring of wet end consistency and retention
  • Real-time total and true ash measurements to help keep processes running smoothly
  • Improved machine cleanliness – Reduction of raw material costs, fiber material loss, and lower water usage
Benefits
  • Stabilized headbox and white water consistency
  • Improved runnability with fewer breaks and higher productivity
  • Quicker grade changes and startups while running higher machine speeds
  • Optimized paper quality
  • Accurate chemical dosing 
Keywords Retention Measurement, Board and Paper, Automation, Australia