Overall Equipment Effectiveness (OEE) is the objective measure of productivity in a tissue manufacturing facility. OEE provides data-driven insights into processes, and how those processes are either optimizing or obstructing best use of equipment and operators.
Identifying areas of OEE improvement gives tissue manufacturers tangible, actionable next steps to implement meaningful change. In the age of digital transformation, change includes technology — and Valmet is the preferred strategic partner and innovative leader in tissue technologies.
OEE is a powerful metric for managing availability, performance, and quality in tissue converting and manufacturing. It informs key decisions about ways to cut inefficiencies and recover profitability through:
Optimizing OEE is a strategic endeavor. That’s why Valmet is constantly innovating toward what’s next in digital transformation to help tissue converters and manufacturers operate squarely in Industry 4.0 — and beyond.
Key technologies and services for enhancing OEE in the Valmet converting portfolio:
Tissue converting equipment web thread-up is one of the most important tasks an operator can perform. Traditionally, the manual process is also inefficient, wasteful, and potentially dangerous.
The Auto Web Starter automates and simplifies the web thread-up process with a series of three systems that work in succession:
The Performance Service Program is a different and flexible approach to tissue equipment maintenance. The program bundles all needed services, best practices, and expertise into a single service solution for:
The Performance Service Program is available in four levels so OEMs can choose the package that aligns with their converting, packaging and fold equipment maintenance needs:
SAM Operational Solution (SAM) is a digital solution developed around the idea that a system of machines can autoregulate itself to minimize quality non-conformities.
Acting as a virtual production supervisor, SAM performs real-time and reliable measurements of critical properties of raw materials and finished products — regardless of the skills and experience of the machine operator. Sam can automatically adjust production parameters in-line, keeping the production process and desired quality outcomes under control with no impact on line performance.
Sam solutions can be implemented across the entire production line using Ecosystem Sam flow to uniformly balance machine speeds and harmonize product flow. Individual Sam solutions for converting roll, converting fold, and packaging equipment are also available to help manufacturers target specific needs.
Closing productivity gaps in tissue manufacturing is a matter of continuous improvement and balance in availability, performance, and quality. Technology such as the Valmet Technical Improvement Programs (TIPs) makes sophisticated advancements in OEE on existing equipment more seamless and cost-effective than ever before.
Explore Valmet TIPs available for quick delivery and implementation to help you get — and stay — ahead of the efficiency curve.