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OYKA redefines quality with Valmet IQ Quality Control System

When OYKA, in Turkey, decided to replace its aging quality control system (QCS), the team knew exactly what they needed. The final results were incredible - around 100–110% improvement.

Quality control system (QCS) Automation Board and paper
Insights References

Maintenance-free with reliable lifetime of Valmet Clothing Guide Valve

Pindo Deli - Perawang Mill Blok 4 in Indonesia faced the challenge of high maintenance costs due to the short operational lifetimes of their conventional clothing guide valves. To address this, they implemented the Valmet Clothing Guide Valve. This solution resulted in lower costs with interchangeable spare units, less maintenance with common functionality, reduced wear on machine clothing, and minimized failure risk.

Spare parts Services Customer industries Board and paper Maintenance efficiency Quality Availability / Reliability Material effiency Productivity
Insights References

MM Neuss BM 5: Machine Diagnostics helped reduce web breaks

Valmet Performance Center supported MM Neuss remotely in a calender related on-demand expert support case that was alerted by Machine Diagnostics.

Industrial Internet for Board and Paper Board and paper Digitalization Industrial Internet On-demand expert support Coated board Calendering Hard nip calendering Availability / Reliability Runnability
Insights References

Increased sizer roll cover running time with Valmet support

PT. Tjiwi Kimia PM11 in Indonesia is a high speed coated fine paper line with significant annual production, where uninterrupted reliable running time is of the utmost importance. Cover change interval can be one limiting factor. The mill chose the Valmet service experts from Cikarang to aid in taking a step forward in sizer cover running time, forming a winning team together.

Board and paper Maintenance efficiency Life cycle cost optimization Roll covers Roll maintenance Services Roll services Roll covers Roll maintenance
Insights References

Hanchang Paper Yangsan mill: Effective wax removal with Valmet Hydrocyclone

Hanchang Paper´s Yangsan mill in Korea chose Valmet Hydrocyclone SLP RC to improve the wax removal in their OCC line. Valmet´s technology was selected for its effectiveness in removing light weight rejects. Results showed significant reduction in wax, leading to fewer sheet breaks and zero wax-related claims.

Stock preparation Pulp cleaning Combination hydrocyclones Board and paper Quality Raw material efficiency Productivity Recycled fiber Cleaning Quality
Insights References

Energy savings and improved runnability – dryer fabric service agreement with Siam Kraft

Valmet and Siam Kraft Industry Co., Ltd.'s PM16 at the Ban Pong mill in Thailand have a service agreement for dryer fabrics. The two-year contract, covering 2022 to 2024 ensures energy savings and enhanced runnability of the machine's dryer section.

Services Dryer fabrics Fabrics Agreement Coated board Container board Drying Runnability Energy efficiency Board and paper
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Distributed Control System: Great success in competitor replacing, Indonesia

PT. Indah Kiat Pulp and Paper (IKPP) Perawang mill belongs to Asia Pulp & Paper (APP) Group, it is located in Sumatera island, Indonesia. Perawang mill has 9 paper machines in operation and produces approximately 1.2 million tons of paper and board per year.

Automation Distributed control system Board and paper
Insights References

Greenpac PM 1: remote support solved energy consumption increase in dryer section

As a part of continuous remote monitoring & optimization service Valmet Performance Center supported Greenpac remotely to identify and solve energy consumption increase issue in the dryer section.

Industrial Internet for Board and Paper Remote monitoring and optimization Drying OptiRun cylinder drying Energy efficiency Board and paper Digitalization Industrial Internet Energy efficiency
Insights References

Short lead time of Valmet SymZS Nip Roll reconditioning

Bukit Muria Jaya PM 3 press section SymZS Nip Rolls were running for more than seven years without servicing. The need for servicing was recognized, but the challenge was the lack of spare rolls. Depending on the process and/or market situation, a roll change was needed every two to four weeks. The customer therefore asked Valmet to perform roll and roll gear full reconditioning within a two-week turnaround. The Valmet Service Center in Cikarang was ready to take on the challenge, and with good ...

Maintenance Roll services Roll maintenance Availability / Reliability Maintenance efficiency Board and paper Services Availability / reliability
Insights References

Accurate measurement helps to maintain the stability of the wet end

Visy's Coolaroo paper mill in Australia installed a Valmet Optical Consistency Measurement to monitor white water dilution and maintain the stability of the wet end.

Automation Analyzers, measurement and laboratory Consistency measurements Valmet Optical Consistency Measurement Automation Board and paper
Insights References

Accurate retention measurement of specialty paper

SWMINTL St Girons specialty paper mill in France utilizes Valmet Optical Consistency Measurement (Valmet OC2W) to measure retention and ash of long fibers such as flax and hemp.

Automation Analyzers, measurement and laboratory Consistency measurements Valmet Optical Consistency Measurement Automation Board and paper
Insights References

Improved HC press control with Valmet High Solids Measurement

BillerudKorsnäs Karlsborg’ mill wanted to measure pulp consistency before high consistency refining, after the HC presses, so they acquired two Valmet High Solids Measurements (Valmet HS) installed in stock preparation before the board machine.

Analyzers, measurement and laboratory Valmet High Solids Measurement Consistency measurements Automation Board and paper
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