Technologies for coated board production

Sales of consumer goods increase every year, and need for packaging and transportation along with it. So have you ever stopped to think how important light-weighting is today? Especially in materials like coated board.

Packaging producers get lighter board for their products

Transporting lighter products decreases the environmental impact

Each product creates less waste when recycled

Less energy is needed at every stage

Lightweight but strong

For our customers, the coated board producers all over the world, creating lighter end products is nowadays the lifeblood. The benefits of lightweighting are felt at each stage of the value chain as lighter board means savings in raw materials, energy consumption, and transportation costs. Lightweighting means that at least the same end-product quality can be produced with less raw materials. In practice, a 10% saving on raw material means that 10 out of 100 trees are left growing in the forest and 10% less trucks and energy are needed. Or, an average mill can produce 700 million milk cartons more per year from the same amount of raw materials.

As coated board producers are committed to creating innovative and sustainable packaging solutions that allow brands to connect with consumers all around the world, we as Valmet are committed to helping them. With our solutions, they get lighter board without compromising on functional or visual properties so they can create packaging solutions that truly drive brand loyalty. At the same time the amount of energy and raw materials used can be substantially reduced. Watch the video to hear more about our thoughts on lightweighting.

Our offering for board producers includes everything you need when producing coated board cost-efficiently. We cover the entire life cycle of processes: new installations, rebuilds and services as well as automation solutions to guarantee that your paper machine runs smoothly, energy-efficiently and uses raw materials economically while being safe to use.

Valmet Technology Centers offer excellent piloting services to find the optimal concept and technological solution for your needs.

Watch our coated board related videos

See all coated board related videos

Stronger together – A holistic approach from chip to board

Feb 6, 2024

There are many advantages of having one supplier covering everything from wood handling to final board. Valmet’s holistic approach – from chip to board – helps companies worldwide to produce linerboard that is profitable and sustainable.

BCTMP line and BM1 start-up at Liansheng Pulp & Paper in Zhangzhou

May 24, 2023

Experience the successful startup of folding boxboard making line BM1 on May 1, 2023 at Liansheng Pulp & Paper (Zhangzhou) Co., Ltd. The start-up of BM1 marks an important milestone of their integrated forestry-pulp-paper project with an annual output of 3.9 million tons. It’s another solid monument built by both Valmet & Liansheng. The filler ply pulp of BM1 is from Valmet BCTMP line, which was successfully started up on the same day.

Nippon Dynawave: sustainable board with less CO2 emissions and fibers

Oct 10, 2022

Nippon Dynawave wanted to go towards a more sustainable board production. They succeeded in reducing greenhouse gas emissions and using less fibers for the same amount of board with the Valmet-supplied metal belt calender.

APP Jingui PM2 - Reliable and innovative technology for low carbon operations

Sep 22, 2022

APP Jingui BM2 is a coated cardboard production line, with a web width of 8,850 meters and a design daily capacity of nearly 4,200 tonnes. BM2 has many technical highlights from Valmet that contribute to the line’s environmental efficiency and low carbon operation. Watch the video to learn more.

APP Jingui PM2 - Seamless cooperation creates maximum synergy

Sep 22, 2022

APP Jingui BM2 is a complete large-scale high-speed production line for coated white cardboard, delivered by Valmet. APP Jingui BM2 has been a success from the moment it started up. It took only three hours to achieve a smooth start-up in the uncoated section – from the stock entering the headbox to leaving the pre-calender. Watch the video to learn more about the cooperation between Valmet and APP, that resulted in a success from the start.

APP Jingui PM2 - The future lies in automation and in the industrial internet

Sep 22, 2022

Valmet supplied the entire delivery for APP Jingui BM2. A single supplier with the capability to de-liver a full range of technologies and automation allowed the systems to be perfectly coordinated. This resulted in a significant increase in return on investment and minimized the line’s environmental impact for APP Jingui. Watch the video to learn more about the automation systems and Industrial Internet delivery for this project.

Pilot trials at Valmet Paper Technology Center

Sep 12, 2022

Whether paper and board makers are looking to change their production or improve the efficiency of their existing process, it is a major capital investment decision that should never be taken lightly. To ensure peace of mind and investment security, investing in solutions that are known and tested is vital. This is the key to Valmet pilot trials – provide data to make secure investment decision – whether it is regards the technical concept, for example testing two alternative concepts, or raw m...

Board and Paper Pilot Trials at Valmet Paper Technology Center in Jyväskylä

Sep 12, 2022

Experience our Board and Paper pilot facility in Jyväskylä, Finland, where you can pilot and test latest paper machine technologies. The board and paper pilot facility has two pilot machines, machine sections from headbox to drying and it covers all paper and board grades.

Read our latest customer success stories about our coated board technology deliveries

See all coated board articles

4-steps to resource efficiency: Quantify and discover the improvement potential for optimizing your production process

Apr 16, 2024

In our previous article about energy efficiency, we determined four steps with which, with our customers, we can improve their production line’s energy use. After completing benchmarking, the first of the four steps (see Figure 1 below), we have determined with the customer where their mill currently sits in terms of resource efficiency compared to the customer’s other mills or competitors. Let’s broaden those 4-steps to cover other resources besides just energy, as savings in water and raw mate...

Liansheng Pulp and Paper: big success with PM 1 carton board and PM 3 high-grade fine paper lines

Feb 27, 2024

Living up to expectations, Liansheng’s PM 1 carton board and PM 3 high-grade fine paper production lines have been recognized as a success not only by Liansheng, but also by their customers.

Valmet’s selection of calender roll covers: A result of extensive expertise

Dec 19, 2023

Few roll cover manufacturers can offer as wide a range of calender covers as Valmet can today. Most attention is paid to high-performance covers addressing difficult conditions in the calender, such as vibration and barring in high-speed online calenders. But many calenders also run without vibration issues, and when such “anti-barring” covers are not required, other properties become more important.

Valmet’s new premium calender covers – the ultimate high performers

Dec 18, 2023

Wear and impact resistance, as well as reliability, are entering another level with two newcomers to the Valmet Calender Roll Cover CL product family. In addition to graphical papers, they are suitable for specialty papers, as well as container and packaging boards.

Valmet introduces a new environmentally efficient solution for starch cooking

May 10, 2023

As part of its climate program, Valmet is committed to developing new process technologies to enable 100 percent carbon neutral production for its customers by 2030.

Projects with success

Oct 19, 2022

In every paper and board machine project, it is important to remember you are investing in results, not just equipment. That is why expert project management is essential – it provides the structure that guides everyone toward these results, ensuring the project is delivered safely, successfully, and on schedule. 

Low-carbon capacity with Jingui BM2

Oct 19, 2022

In 2021, APP Group successfully started up their new Jingui BM2 machine. The Valmet-supplied technology used in BM2 helps the company to meet its goals for low-carbon operations.

Sustainable board production with less CO2 emissions and fibers at Nippon Dynawave Packaging

Sep 21, 2022

Learn how the partnership between Nippon Dynawave Packaging and Valmet has resulted in increased flexibility, boosted efficiency and enhanced quality at the mill.